Forging Defect Sorting with Eddy Current Testing
DSS Electronics specialize in automated non-destructive testing
(NDT) solutions. For defect sorting in forgings, we utilize advanced eddy current testing technology. This method induces eddy currents on the surface of the forging
and analyzes subtle changes in the eddy current field to identify
potential defects.
When a forging contains defects such as cracks, inclusions, or
material inconsistencies, they disrupt the normal eddy current
path, causing changes in the coil's induced voltage and phase.
Our automated equipment can real-time, high-speed acquire and analyze these signals, comparing them against pre-set acceptance criteria. Upon
detecting abnormal signals, the system immediately triggers a
sorting mechanism, automatically removing the defective forging
from the production line. This ensures 100% online/offline full inspection, guaranteeing product quality and boosting production efficiency.
This non-contact method offers high inspection speed,
repeatability, and is an ideal choice for efficient defect sorting
on forging production lines.
Technical Parameters:
| Name | Portable Eddy Current Flaw Detector FET-99S |
|---|
| Detection channel | 1 (can be extended according to the number of channels) |
| frequency range | 64 Hz ~ 10 MHz, to meet the detection of different metal parts |
| gain range | 0 ~ 90.0 dB continuously adjustable, step: 1dB |
| phase rotation | 0 ~ 359 ° continuously adjustable, step: 1 deg |
| Gain ratio | (Y/X) 0.1～10.0 |
| Detection speed | 0-780m/min |
| adjustable probe drive (excitation) level | 1-10 |
| more in the display mode | impedance, time base; |
| digital filtering | low-pass (0Hz ~ 2000Hz) high-pass (0Hz ~ 2000KHz) |
| alarm mode | sound and light alarm output |
| delay hardware output alarm, real-time hardware output alarm |
| non-equal amplitude, asymmetric phase alarm area settings |
| fast digital / analog electronic balance |
| with end, end signal removal function |
| can be stored in a large number of testing programs and testing
data |
| eddy current signal playback expansion function, measuring defects
amplitude, phase, digital values |
| Automatically form a test report (including the number of tests,
the number of qualified and unqualified number) |
| Automatically record and display the number of defects and their
location |
| fading display coefficient | 1 ~ 100 |
| Display mode | solid line, fading |
| automatic balance time | 1 ~ 1000 seconds |
| power supply | lithium battery once full use 6-12 hours |
| Operating temperature | -15 ~ 55 ℃ |
| Storage temperature | -20 ~ 60 ℃ |
| Relative humidity | no more than 85% |
| Working voltage | DC24V |
Support and Services:
Technical Support and Service for Portable Eddy Current Flaw
Detector
We provide technical support and service to ensure our customers
are satisfied with their Portable Eddy Current Flaw Detector. We
offer both on-site and online support for all of our products.
On-site Support
Our on-site support team is available to help with any
installation, troubleshooting, or maintenance related issues you
may have with your Portable Eddy Current Flaw Detector. Our
technicians can come to your location and help with any questions
or problems you may have.
Online Support
Our online support team is available 24/7 to help with any
questions or issues you may have with your Portable Eddy Current
Flaw Detector. We have a live chat feature on our website, as well
as an online ticket system for more in-depth issues. Our team is
always available to help.
FAQ:
Q1: What is the brand name of this product?
A1: The brand name of this product is Desisen.
Q2: What is the model number of this product?
A2: The model number of this product is FET-99S.
Q3: Where is this product made?
A3: This product is made in China.
Q4: Does this product have any certification?
A4: Yes, this product has ISO9001 certification.
Q5: What's the minimum order quantity?
A5: The minimum order quantity is 1.
